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Aluminum Hotline Clamps

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Aluminum Hotline clamps
Aluminum Hotline clamps

Aluminum Hotline Clamps 

High-Performance Hotline Clamps for Electrical Connections

Aluminum Hotline Clamps are essential components in overhead power distribution systems. Designed to securely connect conductors while maintaining reliable electrical continuity, these clamps offer exceptional durability, conductivity, and ease of installation. Their robust construction and corrosion-resistant materials make them ideal for harsh outdoor environments. We also manufacture and supply Bronze, Aluminum Bronze Hotline clamps from our casting foundry in India.


hotline clamps
hotline clamps

hotline clamps

Features and Mechanism

1. Mechanism

The Aluminum Hotline Clamp features a compression mechanism designed for easy installation and secure gripping of conductors:

  • The bronze eyebolt tightens to apply uniform pressure, ensuring a strong mechanical and electrical connection.
  • The aluminum alloy body provides lightweight yet durable support, minimizing strain on the conductor.
  • The clamp design prevents slippage, even under extreme tension or vibration.

2. Aluminum Alloy Body

The clamp body is constructed from a high-strength aluminum alloy, offering:

  • Lightweight Design: Reduces the load on poles and lines.
  • Corrosion Resistance: Suitable for outdoor applications and resistant to rust and environmental wear.
  • Excellent Conductivity: Ensures minimal energy loss during transmission.
  • Durability: Withstands mechanical stress and extreme temperatures.

3. Bronze Eyebolts

The clamp’s bronze eyebolts provide:

  • High Tensile Strength: Capable of withstanding high tension forces.
  • Corrosion Resistance: Performs well in marine and industrial environments.
  • Smooth Operation: Allows easy tightening and adjustment without damage to the conductor.

4. Conductor Sizes Supported

Aluminum Hotline Clamps are compatible with a wide range of conductor sizes, including:

  • Standard Sizes:
    • AWG sizes from 6 to 4/0
    • Metric sizes from 10 mm² to 120 mm²
  • Flexible Compatibility: Supports both aluminum and copper conductors.

5. Material Grades

  • Aluminum Alloy Body:
    • Grade: 6061-T6 or equivalent, offering superior strength and corrosion resistance.
  • Bronze Eyebolts:
    • Grade: C95500 or equivalent, a high-strength, corrosion-resistant aluminum bronze alloy.

Applications

Aluminum Hotline Clamps are used in a variety of applications, including:

  1. Overhead Power Lines: For connecting conductors in transmission and distribution networks.
  2. Utility Poles: Securing conductors on pole-mounted equipment.
  3. Switchgear Connections: Providing reliable electrical continuity in high-voltage equipment.
  4. Industrial Settings: Ensuring durable connections in harsh environments.

Advantages

  • Ease of Installation: Simple design allows for quick and efficient setup with minimal tools.
  • Enhanced Safety: Designed for live-line applications, minimizing downtime and risk.
  • Superior Conductivity: Optimized for high-efficiency power transmission.
  • Weatherproof: Withstands exposure to rain, UV rays, and temperature fluctuations.
  • Long Lifespan: Resistant to wear and environmental degradation.

Technical Specifications

Parameter Details
Body Material Aluminum Alloy (6061-T6)
Eyebolt Material Aluminum Bronze (C95500)
Conductor Size Range AWG 6 to 4/0, 10 mm² to 120 mm²
Max Operating Temperature 90°C (194°F)
Finish Natural or Anodized Aluminum
Corrosion Resistance Salt Spray Tested, ASTM B117

How to Order

To ensure you get the right Aluminum Hotline Clamps for your needs, please specify:

  1. Conductor Type and Size (e.g., aluminum, copper).
  2. Application Requirements (e.g., outdoor, industrial).
  3. Preferred Finish (e.g., anodized for additional corrosion protection).

Contact Us

For  Aluminium Hotline Clamps, Bronze Hotline clamps inquiries, bulk orders, or custom solutions, please contact:

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