Aluminium Mechanical Connectors Aluminum Mechanical Lugs
Aluminum alloy panel board lug and Aluminium Mechanical Connectors and Aluminium Transformer stud mount lugs, Aluminium Grounding Lugs, are manufactured from high strength 6061-T6 aluminum alloy to insure both maximum strength and conductivity AL9CU Dual rated for both copper and aluminum conductors Electro-tin plated to provide low contact resistance and protection against corrosion Assembly can be made with only a screwdriver or allen wrench and they are re-usable NEMA Drilling 1-3/8 Centers Aluminum lug rated 600V 194deg;F (90deg;C). Aluminium mechanical connectors are essential components in electrical and mechanical systems, providing reliable connections for various types of conductors. These connectors are designed to ensure secure and efficient electrical conductivity, making them suitable for a wide range of applications. This guide will explore the different combinations of mounting and conductor holes, materials, and conductivity, as well as the minimum and maximum types of wires (Copper, Aluminum) that can be used with these connectors.
Types of Aluminium Mechanical Connectors
1. Single-Hole Connectors
- Description:Â Designed for single-conductor connections, these connectors are ideal for straightforward applications where a single wire needs to be securely connected.
- Applications:Â Residential wiring, small-scale electrical projects.
- Features:
- Material:Â High-strength aluminium alloy, electro-tin plated.
- Conductor Compatibility:Â Aluminium and Copper.
- Hole Size:Â Typically 1/4 inch.
2. Dual-Hole Connectors
- Description:Â These connectors feature two holes, allowing for the connection of two conductors. They are commonly used in more complex electrical systems.
- Applications:Â Industrial electrical systems, large-scale projects.
- Features:
- Material:Â High-strength aluminium alloy, electro-tin plated.
- Conductor Compatibility:Â Aluminium and Copper.
- Hole Size:Â Typically 1/4 inch and 3/8 inch.
3. Multi-Hole Connectors
- Description:Â Designed for applications requiring multiple conductor connections, these connectors offer versatility and reliability.
- Applications:Â Commercial buildings, power distribution systems.
- Features:
- Material:Â High-strength aluminium alloy, electro-tin plated.
- Conductor Compatibility:Â Aluminium and Copper.
- Hole Size:Â Various sizes available, including 1/4 inch, 3/8 inch, and 1/2 inch.
Design Possibilities of Aluminium Mechanical Connectors Aluminum Mechanical Lugs
Mounting Holes
- Single Mounting Hole:Â Ideal for simple, single-point connections.
- Dual Mounting Holes:Â Provides additional stability and security for connections.
- Multiple Mounting Holes:Â Suitable for complex installations requiring robust support.
Conductor Holes
- Single Conductor Hole:Â For single-wire connections.
- Dual Conductor Holes:Â Allows for the connection of two wires, enhancing versatility.
- Multiple Conductor Holes:Â Designed for complex wiring systems requiring multiple connections.
Material Grades
Aluminium Alloys
- 6061-T6:Â Known for its high strength and excellent corrosion resistance, suitable for heavy-duty applications.
- 6063-T5:Â Offers good mechanical properties and surface finish, ideal for architectural applications.
- 1100:Â Pure aluminium with excellent corrosion resistance and electrical conductivity, used in electrical applications.
Copper Alloys
- C11000:Â High conductivity and excellent corrosion resistance, used in electrical connectors.
- C17200:Â Beryllium copper alloy with high strength and conductivity, suitable for high-performance applications.
Electro-Tin Plated Aluminium Alloy
- Grade A:Â Standard grade for general-purpose applications.
- Grade B:Â Enhanced corrosion resistance and conductivity, suitable for harsh environments.
Conductivity of Aluminium Mechanical Connectors Aluminum Mechanical Lugs Transformer Lugs Transformer Connectors
Aluminium Conductors
- Minimum Size:Â 14 AWG
- Maximum Size:Â 4/0 AWG
Copper Conductors
- Minimum Size:Â 14 AWG
- Maximum Size:Â 4/0 AWG
Features and Benefits
- Dual-Rated:Â Suitable for both aluminium and copper conductors, providing flexibility in various applications.
- Low Contact Resistance:Â Ensures efficient electrical conductivity and reduces energy loss.
- High Strength:Â Designed to withstand mechanical stress and environmental factors.
- Approvals:Â Compliant with UL 486A, UL 486B, and CSA standards, ensuring safety and reliability.
Applications of Aluminium Mechanical Lugs Mechanical Aluminum Connectors
- Residential Wiring: Aluminium Transformer stud mount lugs Secure connections for household electrical systems.
- Industrial Electrical Systems:Â Reliable connections for heavy-duty applications.
- Power Distribution: Efficient and durable connections for power transmission networks., Electrical transformers, Switchgears, Panel boards etc.
- Commercial Buildings:Â Versatile connectors for complex electrical systems.
Specifications and Resources
Commodity Level
- Small Terminals & Connectors
Stud Size
- 1/4″Â , 5/16″
Approval
- Major US transformer companies
Conductor Material
- Aluminium/Copper
Material
- Electro-Tin Plated Aluminium Alloy
Maximum Conductor Size
- 6 AWG Standard
Minimum Conductor Size
- 14 AWG Standard
Number of Conductors
- 1, 2, 3, 4
Number of Pad Holes
- 1, 2, 3, 4
Overall Length
- 1.06 inch to 3 Inches
Pad Size
- 0.63 inch L x 0.53 inch W x 0.09 inch Thk
Additional Info
- Basic Computer Installation Torques @3.5-inch
Conclusion
Aluminium mechanical connectors Aluminum mechanical Lugs are versatile and reliable components that play a crucial role in ensuring secure and efficient electrical connections on panel boards, switchgears, transformers . With various options for mounting and conductor holes, materials, and wire types, these connectors can be tailored to meet the specific needs of any application. Whether for residential, industrial, or commercial use, aluminium mechanical connectors provide the durability and performance required for safe and effective electrical systems. We also offer Aluminum transformer Spades, Spade Terminals, Spade Connectors for Transformers.
We specialize in Aluminium Bronze Spade terminals, Mechanical Lugs , Transformer spade terminals and connectors. If needed we can also produce Copper mechanical connectors, Copper spade terminals, Copper mechanical connectors for electrical panels and swithgear, switchboards, Electrical pad mounted and pole mounted Transformers. Our range of Aluminium Transformer stud mount lugs is used by leading transformer companies in the USA.