Bronze Green Sand Casting
Price $10.90/Kilogram, FOBÂ ,Click to Order
Green sand casting is a versatile and cost-effective process for producing high-quality parts and components using various Bronze alloys. The technique employs a mixture of sand, clay, and water to create molds for casting molten bronze, offering excellent precision and repeatability. Green Sand Bronze Casting is a cost-effective and efficient manufacturing process used for producing high-quality Bronze components with intricate shapes and fine surface finishes. As a manufacturer, we specialize in green sand casting, leveraging its versatility, speed, and affordability to deliver precision-cast Bronze parts for various industries, including automotive, marine, electrical, and industrial machinery. The process involves creating a mold using moist, clay-bonded sand, which provides excellent reusability and adaptability for different casting sizes. Our expertise in Bronze casting ensures uniform grain structure, optimal mechanical properties, and minimal defects, making our Bronze castings durable and reliable. With a focus on quality control, metallurgical consistency, and cost-effective production, we cater to both custom and bulk orders, delivering high-performance Bronze castings that meet industry standards. Bronze Green Sand Casting is a traditional and cost-effective casting method used to produce high-quality bronze components with excellent dimensional accuracy and surface finish. We produce following parts using Bronze sand casting at our Bronze casting foundry-
- Bronze Transformer Connectors
- Bronze Transformer Spades, Bronze Spade Terminals, Bronze Transformer Spade Connectors
- Bronze Vise Connectors
- Aluminum Bronze Hotline clamps, Bronze Hotline clamps
- Bronze Eye bolts for Transformers
- Bronze Terminals for transformer bushings
- Bronze Pump Impellers
- Bronze cast and Machined components
- Silicon Bronze casting
- Phosphor Bronze casting
- Aluminum Bronze casting
- Bronze Pipe clamps
- Bronze pipe support system, Bronze Pipe straps and Bronze Pipe saddles, Bronze Boss
- Bronze Ground rod clamps
- Bronze lightning protection parts and fittings
- Bronze Earthing and Grounding Accessories
Bronze Alloy Grades The following table lists common international bronze alloy grades used in green sand casting:
| Alloy Grade | Composition | Standard | International Equivalent |
|---|---|---|---|
| C83600 | 85% Cu, 5% Sn, 5% Pb, 5% Zn | ASTM B584 | SAE 40, EN CC491K |
| C93200 | 83% Cu, 7% Sn, 7% Pb, 3% Zn | ASTM B505 | SAE 660, EN CC483K |
| C95400 | 85% Cu, 11% Al, 4% Fe | ASTM B148 | EN CB331K |
| C90700 | 88% Cu, 10% Sn, 2% Zn | ASTM B505 | EN CC493K |
| C95500 | 80% Cu, 10% Al, 5% Ni, 5% Fe | ASTM B505 | EN CB752S |
| C86300 | 60% Cu, 35% Zn, 3% Pb, 2% Fe | ASTM B584 | SAE J461, EN CB763K |
| LG2 | 85% Cu, 5% Sn, 5% Pb, 5% Zn | BS 1400 LG2 | Similar to ASTM C83600 |
Processes The green sand casting process involves several critical steps:
- Pattern creation
- Mold preparation using green sand
- Melting and pouring of bronze
- Cooling and solidification
- Shakeout and removal of cast part
- Finishing and inspection
Typical Applications Bronze components produced via green sand casting are widely used in various industries:
| Application | Industry |
| Bearings and bushings | Automotive, Industrial Machinery |
| Pump and valve components | Oil & Gas, Marine |
| Decorative fixtures | Architecture, Art |
Tolerances and Finish Green sand casting provides the following tolerances and surface finishes:
| Aspect | Specification |
| Tolerances | ±0.25 mm to ±1.5 mm depending on part size |
| Surface Finish | 125-250 RMS (microinches) |
Contact Us For more details about bronze green sand casting, or to discuss your project requirements, please reach out to our team. We’re here to assist you with custom solutions.
Our Bronze casting foundry in Jamnagar India specializes in green sand casting, sand casting, Shell molding, Die casting, Gravity casting etc. Those who are looking for following please contact us for cost-effective casting solutions-
- Bronze casting process
- Bronze green sand molding
- High-quality bronze components
- Industrial bronze castings
- Custom bronze alloy castings
- Permanent mold casting
- Chill casting of Bronze and Copper
- Green sand mold preparation
- Bronze parts manufacturing, CNC machined Bronze castings
- Precision bronze casting
- Bronze Spade terminals, Bronze Transformer spade terminals eyebolts
- Bronze Vise connectors, Bronze Pipe clamps, Grounding clamps
- Foundry bronze casting , Bronze connectors
